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1、XXXXXX有限公司精益生產(chǎn)培訓總經(jīng)辦:2016-12-18A/0編號:Q-W-0000StartingwithToyotainthelate50’sandcatchingoninthemid–80’sinthereminderoftheindustrialworld,LeanManufacturinghasbecomeakeystrategyformanufacturers起源于20世紀50年代豐田汽車公司,而在80年代中期被歐美企業(yè)紛紛采用。隨著微利時代的來臨,精益生產(chǎn)模式成為企業(yè)競爭的有力武器LeanThinkingandLeanManufacturin
2、gSystem精益思維和精益生產(chǎn)系統(tǒng)MarketingCompetitionandGlobalization市場競爭及全球化Shorterleadtimeandontimedelivery快速并準時交貨Growthemix,specialconfigurations需求品種增加,特殊定制Maintain/improvequalityandreduceprice不斷改進質(zhì)量及降低銷售價格Totallifecycleofproductbecomingshorterandshorter產(chǎn)品的生命周期越來越短Noboundary,businessglobalizevi
3、llage無國界,業(yè)務(wù)“地球村”MarketingCompetitionandGlobalization市場競爭及全球化ThearetwowaystothinkabouttherelationshipofPrice,CostandProfit在價格,成本和利潤的關(guān)系中,有兩種不同的思考方法:1。傳統(tǒng)的方法銷售價格=成本+利潤2。新的方法利潤=銷售價格–成本LeanThinkingandLeanManufacturingSystem精益思維和精益生產(chǎn)系統(tǒng)質(zhì)量間接員工精益的通俗定義TheCost/LeanRelationship精益生產(chǎn)與成本的關(guān)系Cost靈巧的雙
4、手投資直接員工間接員工質(zhì)量AutomationContinuum產(chǎn)品生命周期成本LEAN全自動LifeCycleCostInDifferentSystem不同系統(tǒng)中的成本精益生產(chǎn)系統(tǒng)之產(chǎn)品生命周期成本大規(guī)模生產(chǎn)模式下的產(chǎn)品生命周期成本產(chǎn)量$/pieceV銷售價格$/pieceV產(chǎn)量銷售價格ManufacturingEvolution制造系統(tǒng)演化史HenryFordAssemblylinemassproductionProduceinhighvolumewithlowvarietySingleskill福特首創(chuàng)的裝配線是大規(guī)模低品種生產(chǎn)方式的代表,工人被當成工作
5、的機器ToyotaProductionSystem(TPS)Just-In-TimeProduction(produceonlywhatisneeded)PullSystemProduceenoughvolumetomeetcustomersneedsHighvarietytomeetcustomerswants豐田系統(tǒng)是建立在準時化觀念上的拉動式生產(chǎn)模式,以應(yīng)付小訂單多品種的挑戰(zhàn)Craft手工生產(chǎn)Mass大規(guī)模生產(chǎn)Synchronous同步生產(chǎn)Agile敏捷生產(chǎn)Lean精益生產(chǎn)精益/同步型組織敏捷型組織KeyPointsforManufacturingSys
6、tem制造系統(tǒng)要點LowvolumeCustomized低產(chǎn)量個性化LargebatchesofsimilarproductsInflexiblemachineryManufactureofgoodsbyprocess大批量少品種工序式生產(chǎn)設(shè)備大難組合FocusedontotaleliminationofwasteOngoingeffortstoimproveQuality,Productivity,andResponsivenessAttentiontodetailRecognitionofemployeeabilities消除浪費不斷改進員工參與Build
7、sonsynchronousmanufacturingEmphasizeonleadtimereductionImproveassetutilizationBuilttocustomerdemand在同步生產(chǎn)的基礎(chǔ)上,強調(diào)縮短生產(chǎn)周期提高資源利用率需求驅(qū)動Removeconstraintstorespondtocustomerdemandthroughtheentiresupplypipeline(supplier-customer)Capableplantslinkedtoleanconcepts改善整個價值鏈節(jié)點上連著精益工廠Lean-“精益”釋義精益:形
8、容詞1:a:無肉或少肉,b:少脂肪或無